Among many methods for reducing NOx emission, a self-recirculating type burner has received considerable attention in small boilers because the NOx emission level can be well reduced without great cost and space. In this study, further reduction in the NOx emission has been attempted by cooling the recirculating gas, because the mass flow rate of the recirculating burned gas under cold flow condition is larger than that under burning condition, and hence, it can be expected that the combustion air will be diluted to greater extent with the recirculating burned gas if the recirculating gas is cooled down. Results show that the NOx emission is decreased by the cooling. For example, the NOx level of 22 ppm for a 65 kW burner at air excess ratio 1.4 is decreased to 13 ppm if the recirculating gas of 775℃ is cooled down to 575℃. Measurements in the combustion field show that the highest temperature in the reaction zone is decreased to 1122℃ and the NOx level is reduced around 10 ppm just downstream the main reaction zone, suggesting that NOx formation is almost ceased and saturated. Additional measurements for various heat output burners of 140, 620, and 1620 kW also show that the NOx emission levels can be successfully decreased by the cooling. Therefore, it is confirmed that cooling of the recirculating gas is very useful to further reduce the NOx emission in the self-recirculation type burner.
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